A Guide to Manufacturing Data Analytics – Why Manufacturers Need a Modern Data Platform

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A Guide to Manufacturing Data Analytics – Why Manufacturers Need a Modern Data Platform

In the age of digital transformation, data is more than a byproduct—it’s a powerful asset. But most manufacturers are sitting on untapped potential. This white paper from Critical Manufacturing explores how modern data platforms, combined with MES systems, are reshaping industrial operations—from the shop floor to executive decision-making.

Readers will gain a clear understanding of how “dark data”—the 60–90% of data generated but never used—creates hidden costs and missed opportunities. The paper explains why edge computing, streaming analytics, and modern data lakes are no longer futuristic concepts but operational necessities. It takes a practical look at how real-time data processing enables faster, smarter decisions, especially when paired with tools like Apache Kafka and Apache Spark.

A central focus of the paper is the strategic value of integrating MES with data platforms. Instead of replacing MES, data platforms complement it—bringing context to raw machine data and unlocking advanced analytics capabilities like predictive and prescriptive maintenance, quality forecasting, and production optimization. Through detailed chapters, readers will learn how to move from descriptive insights to true AI-driven action using machine learning and reinforcement learning.

The white paper also dives into data enrichment, highlighting how contextual information like equipment specs, production recipes, and run-time conditions dramatically increases the usefulness of sensor data. This is especially valuable for predictive maintenance and downtime prevention—use cases with quick ROI and growing adoption in manufacturing.

Importantly, the white paper distinguishes between the four types of analytics—descriptive, diagnostic, predictive, and prescriptive—and outlines how manufacturers can mature their analytics journey over time. It offers practical insights on overcoming common obstacles such as legacy infrastructure, data silos, and a lack of integration between IT and OT environments.

Whether you’re a plant manager, operations leader, or digital transformation strategist, this white paper offers a comprehensive guide to building a scalable, future-ready analytics strategy. It’s not just about collecting more data—it’s about making it work for your business.

Sponsored by Critical Manufacturing