As the conversation shifts from Industry 4.0 to 5.0, one problem remains unsolved: most industrial environments are running on legacy infrastructure. Machines last decades. Control systems are often 30 years old. But the demands placed on manufacturing—greater flexibility, lower emissions, workforce shortages—are growing quickly.The question isn’t whether the technology exists. It’s how to implement change […]
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OEE (overall equipment effectiveness) is a productivity and performance metric that helps find new inefficiencies and unlock the full potential of manufacturing. OEE helps manufacturers understand how well a machine, a manufacturing process, or a line is running, as well as its yield and efficiency. By improving OEE scores, organizations can optimize productivity, improve efficiency […]
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Companies face a daunting challenge in today’s volatile manufacturing environment: integrating isolated data systems to enable smarter, faster decisions. Real-time Industrial Internet of Things (IIoT) platforms offer a game-changing solution, but many manufacturers remain trapped in “pilot purgatory,” struggling to unlock the full potential of these technologies.Why Data Silos Are a Manufacturer’s Worst EnemyManufacturing data […]
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What is Open Automation?Open automation is reshaping industrial operations by allowing businesses to integrate new automation technologies at the speed of innovation. Traditionally, industrial systems have been locked into proprietary ecosystems, limiting flexibility and slowing down the adoption of new solutions. Open automation, as defined by Michael Martinez, Open Automation Solutions Offer Manager, is about […]
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For modern manufacturers to stay relevant in an ever-expanding global market, they have to overcome a plethora of challenges that demand innovative solutions. Rising costs of raw materials and energy have placed considerable strain on profit margins, causing manufacturers to adopt more cost-efficient strategies. Concurrently, there is an increasing emphasis on sustainable practices that minimize […]
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The journey toward smart manufacturing is often seen as a daunting and expensive endeavor, especially for smaller organizations. Paul Rogers, President and CEO of Americas and Asia-Pacific at Hexagon Manufacturing Intelligence, offers a fresh perspective on how businesses of all sizes can navigate this transformation effectively and incrementally.Starting Small with Smart ManufacturingThe notion that smart […]
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IntroductionIn today’s fast-paced manufacturing world, the days of making important decisions based only on guessing are over. Companies are streamlining operations by adopting data-driven strategies and real-time information to maintain an advantage in an increasingly competitive environment. This change is essential for survival and growth.Predictive maintenance (PdM) and overall equipment effectiveness (OEE) are key concepts […]
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Manufacturing is entering a new era of precision and efficiency with the rise of AI-powered industrial agents. These specialized tools are revolutionizing how manufacturers approach problem-solving, decision-making, and operational improvements. By narrowing the scope of AI to specific tasks, industrial agents are unlocking new levels of productivity and reliability across the factory floor.What Are Industrial […]
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Every minute of downtime costs manufacturers thousands, sometimes millions, of dollars. Predictive maintenance, powered by real-time IIoT platforms, offers a proactive approach to avoid costly equipment failures and production halts.The Cost of Reactive MaintenanceTraditional maintenance approaches often rely on either: Reactive Maintenance: Fixing equipment only after it breaks, leading to unplanned downtime. Time-Based Maintenance: Performing […]
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The Standards and Interoperability digital booklet is an essential resource for manufacturers looking to navigate the complexities of the Industrial Internet of Things (IIoT). As manufacturing processes become increasingly connected, the ability to achieve seamless data interoperability has become a critical factor in driving operational efficiency and competitive advantage. This guide offers insights and practical strategies to […]
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