cost of downtime Archives

April 1, 2026 · Artificial Intelligence & ML

The Signal vs. Noise Ratio: Solving Alert Fatigue in the Modern Factory

In 2026, the primary barrier to manufacturing efficiency is the abundance of data. Modern plants now monitor tens of thousands of assets and hundreds of thousands of individual points. However, this connectivity has created a new operational hazard: Alert Fatigue. When a plant manager receives thousands of notifications a day, the most critical “signal” is often […]

November 30, 2024 · Discrete Manufacturing

Unmasking the Cost of Downtime: How Industrial DevOps Can Save Manufacturers Millions

In today’s manufacturing landscape, downtime significantly threatens both productivity and profitability. According to the latest State of Industrial DevOps Report, each hour of downtime costs U.S. manufacturers an astounding $4.2 million, with an average shutdown costing $126 million. With half of all downtime traced to coding and operational technology (OT) issues, these findings reveal the high […]