Scaling AI-driven reliability in process manufacturing: culture first, then code
· Process Manufacturing

Scaling AI-driven reliability in process manufacturing: culture first, then code

AI, prescriptive maintenance, and edge analytics are reshaping how process plants run. Yet the gap between a successful pilot and full-scale impact rarely closes on technology alone. The differentiators are culture, operating model, and data foundations.Build versus partner: keep the core, rent the niche Keep in-house: architecture, data governance, cybersecurity, product ownership, and integration with […]

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A small valve, a big save: what predictive maintenance catches that SOPs miss
· Predictive Maintenance

A small valve, a big save: what predictive maintenance catches that SOPs miss

Standard operating procedures and interlocks are the backbone of safe, reliable plant operations. They codify best practices, enforce safeguards, and prevent known mistakes from cascading into incidents. Yet some failure modes still hide in plain sight—especially where human actions and manual configurations intersect with automated protections. A recent near-miss on a critical gear pump shows […]

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Building Digital Reliability: Why Your Maintenance Strategy Needs External Expertise
· Process Manufacturing

Building Digital Reliability: Why Your Maintenance Strategy Needs External Expertise

The manufacturing sector faces a persistent tension: should organizations build all digital capabilities in-house or leverage external partners? The answer, increasingly, is neither—it’s both, strategically combined.The Cost of Doing Everything YourselfMany industrial leaders assume that maintaining complete control over digital transformation requires building every capability internally. This approach creates hidden costs that compound over time. […]

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